Search results for " Aluminum"
showing 10 items of 46 documents
Phosphasalen group IV metal complexes: synthesis, characterization and ring opening polymerization of lactide.
2020
International audience; We report the synthesis of a series of Zr and Ti complexes bearing phosphasalen which differs from salen by the incorporation of two P atoms in the ligand backbone. The reaction of phosphasalen proligands (1a-1c)H2 with Zr(CH2Ph)4 led to different products depending on the nature of the N,N-linker in the ligand. In case of ethylene-linked phosphasalen, octahedral Zr complex 2a formed as a single stereoisomer in trans geometry. With the phenylene linker, it was shown by dynamic NMR spectroscopy that complex 2b exists as a mixture of trans and cis-β isomers in solution, both enantiomers (Δ and Λ) of the cis-β isomer being in fast equilibrium with respect to the NMR tim…
On the impact of recycling strategies on energy demand and CO2 emissions when manufacturing Al-based components
2016
Abstract The industrial world is facing the challenge of reducing emissions by means of energy- and resource-efficient manufacturing strategies. In some cases, the exerted emissions and the energy demands related to conventional manufacturing processes are not as intensive as those required to extract and produce the raw materials of which the workpieces are made. Therefore, the consciousness of the impact of material usage and the eco-informed choice of the end-of-life scenarios are both needed in view of sustainable development. Aim of this paper is to offer a contribution to a better understanding of the environmental impact of forming and machining processes, for the production of Al-ba…
Influence of processing parameters and initial temper on Friction Stir Extrusion of 2050 aluminum alloy
2017
Abstract Friction Stir Extrusion is an innovative production technology that enables direct wire production via consolidation and extrusion of metal chips or solid billets. During the process, a rotating die is plunged into a cylindrical chamber containing the material to be extruded. The stirring action of the tool produces plastic flow in the extrusion chamber, densifying and heating the charge so that finally, fully dense rods are extruded. Experiments have been carried out in order to investigate the influence of process parameters and initial temper of the base material on the process variables and on the extrudates’ mechanical properties.
Linear friction welding of dissimilar AA6082 and AA2011 aluminum alloys: microstructural characterization and design guidelines
2015
This paper presents the results of an experimental and numerical campaign on Linear Friction Welding of dissimilar AA2011-T8 and AA6082-T6 aluminum alloys. Experimental tests were carried out with constant oscillation amplitude and process time. Varying oscillation frequency, interface pressure, specimen geometry and mutual position were used. Grain size measurements, HV tests and EDX analysis were considered to characterize the microstructure of the joints as a function of the input process parameters. A thermal numerical model was utilized to predict the temperature profiles in the joints during the process. The obtained results allowed the identification of four weld categories: sound jo…
Effect of position and force tool control in friction stir welding of dissimilar aluminum-steel lap joints for automotive applications
2020
Widespread use of aluminum alloys for the fabrication of car body parts is conditional to the use of appropriate welding methods, especially if dissimilar welding must be performed with automotive steel grades. Friction stir welding (FSW) is considered to be a reasonable solution to obtain sound aluminum-steel joints. In this context, this work studies the effects of tool position and force control in dissimilar friction stir welding of AA6061 aluminum alloy on DC05 low carbon steel in lap joint configuration, also assessing proper welding parameter settings. Naked eye and scanning electron microscopy (SEM) have been used to detect macroscopic and microscopic defects in joints, as well as t…
Modelling Aspects in Accumulative Roll Bonding process by Explicit Finite Element Analysis
2013
Accumulative Roll-Bonding (ARB) process is a severe plastic deformation (SPD) process, capable of developing grains below 1 μm in diameter and improving mechanical properties of the material. In this study, the authors compared two different FE-codes with respect of its applicability for numerical analysis of the ARB process. Modelling this process was achieved using the explicit code for Abaqus/CAE both in 2D and 3D. The proposed model was used to assess the impact of ARB cycles on the final material properties. The numerical results in 2D and 3D were compared and contrasted. The research work presented in this paper is focused on the simulation optimization based on CPU time minimization.…
On the Finite Element Simulation of Secondary Operations on Metallic Foams
2007
Metallic foams have been recently introduced also as industrial materials due to their well known advantages. In fact, their low mass in conjunction with the good thermal and mechanical properties push toward an extensive diffusion in manufacturing industry. In the study here addressed, a very accurate investigation concerning the latter two aspects has been carried out. In fact, a secondary manufacturing process, i.e. the foam bending, has been taken into account. Anyway, all the knowledge derived for sheet metal bending is not directly applicable to the foams. A finite element code has been utilized for modeling the foam behavior during the bending processes and an accurate material rheol…
Influence of Joint Geometry on Micro and Macro Mechanical Properties of Friction Stir Spot Welded Joints
2014
AbstractSpot welding can be considered a very common joining technique in automotive and transportation industries as it permits to obtain effective lap-joints with short process times and what is more it is easily developed through robots and automated systems. Recently, Friction Stir Spot Welding (FSSW) has been proposed as a natural evolution of the already known Friction Stir Welding (FSW) process, allowing to obtain sound spot joints that do not suffer from the insurgence of typical welding defects due to the melting of the base material. Similarly to FSW, both geometrical and technological parameters must be considered as they affect the material flow and the heat flux generated durin…
A novel approach to enhance mechanical properties during recycling of aluminum alloy scrap through friction stir consolidation
2021
Solid state recycling (SSR) is a new approach for making metals recycling more efficient with respect to remelting-based approaches. Friction stir consolidation (FSC) is a new solid-state process that is employed to recycle metallic scraps. Until now, a single-step FSC process was applied to recycled metal chips. During the single-step approach, critical processes parameters, especially processing time and rotational speed, are considered vital to control the quality and mechanical properties of the billet. However, the effectiveness of process parameters is highly restricted by challenging masses of recycling chips and machine competency. The present study first highlights the issues of th…
Analisi numerico-sperimentale per la determinazione delle tensioni residue in un giunto saldato
2013
La durata di un componente dipende dall’interazione tra le caratteristiche meccaniche del materiale con cui è costruito e gli sforzi a cui esso è sottoposto. Per la determinazione dello stato tensionale agente, oltre agli sforzi dovuti ai carichi imposti durante l’esercizio, è necessario conoscere accuratamente gli stati tensionali residui derivanti dal processo di produzione. Generalmente, le tensioni residue sono indesiderate poiché possono essere di entità elevata e tale da ridurre la resistenza complessiva del componente meccanico. Un aspetto particolarmente insidioso delle tensioni residue è che la loro presenza viene generalmente riconosciuta solo dopo il verificarsi di un malfunziona…